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 HOME   Removing a defective article from a product stream
Removing a defective article from a product stream
Published by: cfz 2010-03-18

  • I want to find a complete list or directory of all the ways that a defective article can be removed from a product stream. A example would be removing defective french fries from a steram of french fries going by on a conveyor or removing a piece of metal from a stream of corn meal after it has been detected or removing a defective bottle from a high speed processing line. I am not asking how to detect that the article to be removed is defective only the list of how identified articles are removed from the product stream after they have been identified as defective. I am fimiliar with most of the common methods but want a comprehensive list. I deal mostly with food products but want to also look in other areas. This is the first time I have used your service so I am going to price my question at $50 and see how comprehensive the answer is. If I get a through response I will use the service for other questions. Here is a list of the methods I have come up with on my own: This Is A Temporary Worksheet For Data On Ejection Methods For Removing Defective Product From A Product Stream. A list of the obvious or “normal” methods. 1) Air ejectors 2) Water ejectors 3) Mechanical pin type ejectors 4) Paddle type ejectors 5) Vacuum 6) Wind tunnel 7) Scalpers 8) Stationary diverters 9) Diverter gates 10) Magnetic push or pull 11) Impact (mechanical) 12) Changing the flow or movement properties by inducing a outside effect (changing viscosity, friction coefficient, buoyancy etc.) 13) Preferential movement of defective object on a free flowing bed (preferred rolling, sliding or stability) 14) Flaps or “stickers” moving with the product stream 15) Centrifugal force (even though there is no such thing) 16) Buoyancy 17) Size grading ( such as punch plates or weight drop outs) 18) Shape grading ( reaction to a specific shape) 19) Flappers 20) Scalping air or other fluid ( such as chaff blowers or sluice boxes) 21) Differences in elasticity or “bounce” 22) Variations in dynamic or static friction 23) Differential trajectory (mass or aerodynamically induced) 24) Obliteration or destruction of the defective item ( converting it to a form that can be easily removed) 25) Bucket conveyor or tray dumping (Items contained in individual trays or slots) 26) Pop up pins from the bottom 27) Reverse sorting ( removing the good product and leaving the bad) 28) Auger engagement ( such as engaging the flight of a auger moving along a conveyor) 29) Drop nose conveyor 30) Swing conveyor 31) Spearing or “harpooning” (attach 32) Spike Chain 33) Angled chutes or lanes on a steep angle 34) Lane sorter type set up 35) Engaged or disengaged cams or forks on a continuously rotating shaft 36) Pipeline valves 3-way
  • ASQ: Learn About Quality::
    parts and instructions from unneeded materials and to remove the unneeded ones. of tasks along the value stream so a product proceeds from design to launch,
    http://www.asq.org/glossary/f.html
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  • mert1234-ga, I wouldn't give up on Google Answers so quickly...there are over 500 other researchers with very different experiences and resources available to them. Now that we know exactly what you are after someone may be able to find what you are looking for! As far as your "type" of question, I'm sure I speak on behalf of everyone when I say you are welcome to post more questions :) answerguru-ga


  • If you can find the information I need please proceed. This question would be typical of others so like I said earlier I am test driving the service to see what you do with a typical question I would have. Regards Mert


  • Hi mert1234-ga, I have to be honest with you...it seems that your list nails down the large majority of the methods of defective product removal from a production stream. I personally have a few other ideas of my own that you may like, but unfortunately there doesn't seem to be any publicly available list. It would seem that this type of information might gathered by larger companies dealing with this sort of scenario, but that is usually then classified as proprietary information and we wouldn't be able to put that up here anyways. I also delved around in the academic circle to see if any reasearch has been conducted on this topic, but it appears that the list you seek has not yet been devised. In addition to your list, I have myself come up with (at least) 5 other methods that I would be happy to describe for you, but none of these seem to be documented anywhere so it is original information as far as I know. Please respond and let me know if this is worthy of posting as an answer :) Thanks, answerguru-ga
  • CodeProject: How to Append to a Large XML File. Free source code and ::
    This article covers the options available in .NET. 23 megs and the MemoryStream is simply a stream wrapped around a byte array.
    http://www.codeproject.com/KB/XML/XmlAppending.aspx
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  • What I am looking for is a document or book put out by someone like the American Society Of Mechanical Engineers or one of the food processing orgnizations or acidemia or technical publications people. No I do not think adding some of your own ideas to the list is worthy of a research answer. This is a engineering research type of question. Is that out of your area? Like I said, I have not used this service before and am test driving it. I have lots of questions but they are all technical in nature. You know your capabilities better than I do so if this is not a good match let's just drop it. Thanks for your input. Mert





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